E&TC / ECE · Solar and power electronics · Final year project

Design and Fabrication of Battery Powered Monowheel

A single-wheeled electric vehicle in which the rider sits inside the wheel. A high-torque motor drives a small rubber wheel through a chain, which in turn rolls the large outer wheel forward.

Components & cost

What is the Design and Fabrication of Battery Powered Monowheel project?

A single-wheeled electric vehicle in which the rider sits inside the wheel. A high-torque motor drives a small rubber wheel through a chain, which in turn rolls the large outer wheel forward.

Key facts

Type
Final year project · Advanced
Suitable for
Diploma capstone and B.E / B.Tech final year
Build time
6 to 8 weeks
Estimated component cost
₹32,700 – ₹48,100
Guidance from
₹9,999 (Hardware / IoT Final Year)

How the Design and Fabrication of Battery Powered Monowheel works

  1. 12 V power adapter / step-down transformer supplies the circuit; a regulator gives the controller and sensors a steady 5 V.
  2. The Arduino Uno R3 reads the inputs, runs the decision logic written in C/C++ and drives the outputs.

Block diagram

Components list and cost

Typical prices from Indian online stores and electronics markets (Lamington Road, Budhwar Peth, SP Road). Buy from one store where you can to save on shipping.

ComponentQtyWhat it doesApprox. cost
Arduino Uno R31Reads the inputs, runs the decision logic written in C/C++ and drives the outputs.₹550
12 V power adapter / step-down transformer1Supplies stable low-voltage power from the mains.₹250
Wheels / castor wheels1Allow the machine or vehicle to move.₹400
Mild steel frame and fabrication1Forms the main structure that holds all parts.₹2,500
Chain and sprockets1Transmit power between shafts without slip.₹450
BLDC hub motor 250-350 W1Needed for this type of build.₹7,500
Motor controller with throttle1Needed for this type of build.₹2,900
Li-ion battery pack 36 V 10 Ah with BMS1Needed for this type of build.₹14,500
Base frame / bicycle and fabrication1Needed for this type of build.₹6,500
Brakes, cables and wiring1Needed for this type of build.₹1,400
Passive components, PCB and wiring kit1Resistors (assorted), capacitors (assorted), PCB / breadboard and cables, connectors and jumper wires.₹310
Wiring, PCB, soldering and enclosure1Project overhead₹450
Demo model base / mounting board1Project overhead₹500
Testing spares and replacements1Project overhead₹300
Estimated totalVaries with brand, quality and city₹32,700 – ₹48,100

Prices are estimates for budgeting. We confirm the bill of materials when your design is frozen, and components are charged at actual cost with bills.

How much does this project cost?

OptionWhat you getCost
Components onlyYou buy the parts and build it yourself₹32,700 – ₹48,100
Hardware / IoT Final YearWorking model or guided build, Circuit diagram and bill of materials, Firmware / code with explanationfrom ₹9,999 + components
Capstone Project (CPE)Working project or model, Black book in MSBTE format, Step-by-step explanation₹9,999 + components
Diploma ITR100% working source code, Project report PDF, PPT₹1,999 + components

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Download the project brief (PDF)

Summary, working, components and cost and viva questions on one branded PDF to show your guide or team. To get it developed, contact us on WhatsApp.

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What you submit with this project

  • Working model with circuit diagram and program code
  • Project report or black book in your university's chapter order (block diagram, circuit, calculations, results)
  • Presentation for the review and final viva
  • Synopsis for topic approval, if your college asks for one

E&TC / ECE viva questions on this project

What is the aim of the Design and Fabrication of Battery Powered Monowheel project?

A single-wheeled electric vehicle in which the rider sits inside the wheel. A high-torque motor drives a small rubber wheel through a chain, which in turn rolls the large outer wheel forward.

Explain the working of your project in short.

12 V power adapter / step-down transformer supplies the circuit; a regulator gives the controller and sensors a steady 5 V. The Arduino Uno R3 reads the inputs, runs the decision logic written in C/C++ and drives the outputs.

What microcontroller is on the Arduino Uno and what are its key specifications?

The Uno uses the ATmega328P: 8-bit, 16 MHz clock, 32 KB flash, 2 KB SRAM, 14 digital I/O pins (6 PWM) and 6 analog inputs with a 10-bit ADC.

How is 230 V AC converted to 5 V DC for the circuit?

A transformer steps down the voltage, a bridge rectifier converts AC to pulsating DC, a capacitor smooths it and a 7805 regulator gives a steady 5 V.

How is the wheel size selected?

From the required speed and torque: linear speed = π × D × rpm ÷ 60. A larger wheel gives more speed but needs more torque.

Why is mild steel used for the frame?

It is cheap, strong, easy to cut and weld and widely available. A frame of 25 mm square pipe is enough for most student models.

Why use a chain drive instead of a belt?

A chain gives a positive drive with no slip and handles higher torque, while a belt is quieter and can slip under overload, protecting the drive.

Explain the block diagram of your project.

The input section senses the real-world quantity, the Arduino Uno R3 processes it according to the program, and the output section displays the result and drives the actuators. The power supply section feeds every block.

Which communication protocols are used between the modules?

The sensors give digital or analog signals read directly by the controller's I/O and ADC pins, and outputs are driven through transistor or relay drivers.

What is the operating voltage of the circuit?

The controller and most sensors work at 5 V (ESP boards and some modules at 3.3 V). The battery powers the board, and a regulator steps it down. Motors and relays get their own supply line so they do not reset the controller.

How did you calculate the power rating of your system?

Using P = V × I for each load, adding a margin of 20 to 25%. Battery capacity is the energy needed per day divided by the battery voltage and allowable depth of discharge.

Is your system open-loop or closed-loop?

Mainly open-loop: the controller runs the actuators for a set time or number of steps. Adding a sensor for feedback would make it closed-loop and more accurate.

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