Mechanical · Energy and thermal · Final year project
DIY 5DOF Wireless Hand Motion Controlled Robotic Gripper Arm
A five-axis robotic arm that copies the user's hand movements wirelessly. Sensors on a glove measure hand and finger motion, and the arm's servos mirror them to pick and place objects.
What is the DIY 5DOF Wireless Hand Motion Controlled Robotic Gripper Arm project?
A five-axis robotic arm that copies the user's hand movements wirelessly. Sensors on a glove measure hand and finger motion, and the arm's servos mirror them to pick and place objects.
Key facts
- Branch
- Mechanical & Automobile Engineering; also suits Mechatronics
- Type
- Final year project · Advanced
- Suitable for
- Diploma capstone and B.E / B.Tech final year
- Build time
- 6 to 8 weeks
- Estimated component cost
- ₹11,300 – ₹16,600
- Guidance from
- ₹9,999 (Hardware / IoT Final Year)
How the DIY 5DOF Wireless Hand Motion Controlled Robotic Gripper Arm works
- The mild steel frame and fabrication forms the base that carries every other part, so it is designed first from the load and size of the machine.
- The Servo motor rotates to an exact angle, used for locks, arms and flaps.
- The DC geared motor provides the driving motion.
- Motion is transmitted through DC geared motor, which set the speed, torque and direction at the working end.
- The Wheels / castor wheels allow the machine or vehicle to move.
- The Flex sensor measures finger bending in a glove.
- The Accelerometer-gyroscope measures tilt, motion and sudden impacts.
- The Push buttons and switches provide manual inputs and the power switch.
Block diagram
Power
Servo motorDC geared motorMotor driverTransmission
DC geared motorWorking unit
Wheels / castor wheelsStructure
Frame and mountsComponents list and cost
Typical prices from Indian online stores and electronics markets (Lamington Road, Budhwar Peth, SP Road). Buy from one store where you can to save on shipping.
| Component | Qty | What it does | Approx. cost |
|---|---|---|---|
| Flex sensor | 1 | Measures finger bending in a glove. | ₹650 |
| Accelerometer-gyroscope (MPU6050) | 1 | Measures tilt, motion and sudden impacts. | ₹180 |
| Push buttons and switches | 2 | Provide manual inputs and the power switch. | ₹80 |
| Servo motor (MG996R / SG90) | 1 | Rotates to an exact angle, used for locks, arms and flaps. | ₹350 |
| DC geared motor | 2 | Provides the driving motion. | ₹500 |
| Motor driver (L298N) | 1 | Lets the low-current controller run the motors forward, reverse and at variable speed. | ₹180 |
| LEDs (assorted) | 1 | Indicate status. | ₹20 |
| Mild steel frame and fabrication | 1 | Forms the main structure that holds all parts. | ₹2,500 |
| Robot chassis (metal / acrylic) | 1 | Needed for this type of build. | ₹1,100 |
| Wheels / castor wheels | 4 | Allow the machine or vehicle to move. | ₹1,600 |
| Li-ion battery pack (18650 × 3, 11.1 V) with BMS | 1 | Needed for this type of build. | ₹1,400 |
| Welding, cutting and machining labour | 1 | Needed for this type of build. | ₹2,200 |
| AT mega | 1 | Part from the design specification | ₹400* |
| HC12 | 1 | Part from the design specification | ₹400* |
| Mounts, screws, nuts and small hardware | 1 | Crystal oscillator, resistors (assorted), capacitors (assorted), transistors / MOSFETs, cables, connectors and jumper wires, diodes, PCB / breadboard, ICs and IC sockets and enclosure, mounts and fasteners. | ₹745 |
| Paint, finishing and workshop consumables | 1 | Project overhead | ₹600 |
| Transport of material | 1 | Project overhead | ₹400 |
| Estimated total | Varies with brand, quality and city | ₹11,300 – ₹16,600 |
Prices are estimates for budgeting; items marked * depend on the exact size or model chosen. We confirm the bill of materials when your design is frozen, and components are charged at actual cost with bills.
How much does this project cost?
| Option | What you get | Cost |
|---|---|---|
| Components only | You buy the parts and build it yourself | ₹11,300 – ₹16,600 |
| Hardware / IoT Final Year | Working model or guided build, Circuit diagram and bill of materials, Firmware / code with explanation | from ₹9,999 + components |
| Capstone Project (CPE) | Working project or model, Black book in MSBTE format, Step-by-step explanation | ₹9,999 + components |
| Diploma ITR | 100% working source code, Project report PDF, PPT | ₹1,999 + components |
No GST and no hidden charges. Use the cost calculator for a quote with your deadline and add-ons, or see all plans.
Download the project brief (PDF)
Summary, working, components and cost and viva questions on one branded PDF to show your guide or team. To get it developed, contact us on WhatsApp.
What you submit with this project
- Working model with circuit diagram and program code
- Project report or black book in your university's chapter order (block diagram, circuit, calculations, results)
- Presentation for the review and final viva
- Synopsis for topic approval, if your college asks for one
Mechanical viva questions on this project
What is the aim of the DIY 5DOF Wireless Hand Motion Controlled Robotic Gripper Arm project?
A five-axis robotic arm that copies the user's hand movements wirelessly. Sensors on a glove measure hand and finger motion, and the arm's servos mirror them to pick and place objects.
Explain the working of your project in short.
The mild steel frame and fabrication forms the base that carries every other part, so it is designed first from the load and size of the machine. The Servo motor rotates to an exact angle, used for locks, arms and flaps. The DC geared motor provides the driving motion. Motion is transmitted through DC geared motor, which set the speed, torque and direction at the working end.
How does a flex sensor work?
Its resistance increases as it bends. In a voltage divider, the output voltage tells the controller how much the finger is bent.
How does an accelerometer detect a fall or accident?
It measures acceleration on three axes. A sudden spike above a threshold, followed by an unusual orientation, indicates a fall or collision.
Why is a pull-up resistor needed with a push button?
Without it the input pin floats and reads random values. The pull-up keeps it HIGH until the button connects it to ground.
How is a servo motor controlled?
With a PWM signal at 50 Hz. A pulse of 1 ms gives about 0°, 1.5 ms gives 90° and 2 ms gives 180°. The internal feedback potentiometer holds the angle.
Why is a geared motor used?
The gearbox reduces speed and multiplies torque, so a small DC motor can move a vehicle or mechanism smoothly. Torque increases roughly by the gear ratio.
Which material did you select for the main parts and why?
Mild steel (MS) is used for the frame because it is strong, cheap, easy to cut and weld and available everywhere. Shafts are made of EN8 or bright mild steel for strength, and parts that do not carry load can be aluminium or acrylic to reduce weight.
What factor of safety did you take in your design?
A factor of safety of 2 to 3 is taken for static parts and 3 to 5 for parts under shock or fatigue loading. Allowable stress = yield strength ÷ factor of safety, and each part is checked against it.
How did you estimate the cost of the project?
The cost is the sum of raw material, bought-out parts, machining or fabrication and overheads. Our estimate for this model is about ₹11,300 to ₹16,600, depending on size, material and the workshop rates in your city.
Which manufacturing processes were used?
Cutting and grinding of sections, arc or MIG welding of the frame, drilling for mounting holes, turning of the shafts and fitting of bearings and the drive, followed by assembly, alignment and painting.
Is your system open-loop or closed-loop?
Closed-loop: sensors measure the actual position, distance or condition and the controller corrects the actuators until the target is reached.
Related projects
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Want to build DIY 5DOF Wireless Hand Motion Controlled Robotic Gripper Arm?
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