Mechanical · Automobile engineering · Final year project
Portable Air Compressor with Auto Cutoff
A lightweight portable air compressor. A motor drives a twin-cylinder pump through a belt to fill an air tank, and a pressure switch cuts the motor off at the set pressure, shown on a gauge.
What is the Portable Air Compressor with Auto Cutoff project?
A lightweight portable air compressor. A motor drives a twin-cylinder pump through a belt to fill an air tank, and a pressure switch cuts the motor off at the set pressure, shown on a gauge.
Key facts
- Branch
- Mechanical & Automobile Engineering; also suits Mechatronics
- Type
- Final year project · Intermediate
- Suitable for
- Diploma capstone and B.E / B.Tech final year
- Build time
- 4 to 6 weeks
- Estimated component cost
- ₹9,200 – ₹13,500
- Guidance from
- ₹9,999 (Hardware / IoT Final Year)
How the Portable Air Compressor with Auto Cutoff works
- The mild steel frame and fabrication forms the base that carries every other part, so it is designed first from the load and size of the machine.
- The Air compressor supplies compressed air.
- Motion is transmitted through pulleys and V-belt, which set the speed, torque and direction at the working end.
- The Wheels / castor wheels allow the machine or vehicle to move.
- The Mini submersible water pump moves water for irrigation, dispensing or cooling.
Block diagram
Power
Mini submersible water pumpAir compressor (small)Transmission
Pulleys and V-beltWorking unit
Air compressor (small)Wheels / castor wheelsStructure
Frame and mountsComponents list and cost
Typical prices from Indian online stores and electronics markets (Lamington Road, Budhwar Peth, SP Road). Buy from one store where you can to save on shipping.
| Component | Qty | What it does | Approx. cost |
|---|---|---|---|
| Mini submersible water pump (12 V) | 1 | Moves water for irrigation, dispensing or cooling. | ₹180 |
| LEDs (assorted) | 1 | Indicate status. | ₹20 |
| Air compressor (small) | 1 | Supplies compressed air. | ₹3,500 |
| Pulleys and V-belt | 2 | Transmit rotation between shafts. | ₹700 |
| Wheels / castor wheels | 1 | Allow the machine or vehicle to move. | ₹400 |
| Mild steel frame and fabrication | 1 | Forms the main structure that holds all parts. | ₹2,500 |
| Welding, cutting and machining labour | 1 | Needed for this type of build. | ₹2,200 |
| Mounts, screws, nuts and small hardware | 1 | Enclosure, mounts and fasteners. | ₹300 |
| Paint, finishing and workshop consumables | 1 | Project overhead | ₹600 |
| Transport of material | 1 | Project overhead | ₹400 |
| Estimated total | Varies with brand, quality and city | ₹9,200 – ₹13,500 |
Prices are estimates for budgeting. We confirm the bill of materials when your design is frozen, and components are charged at actual cost with bills.
How much does this project cost?
| Option | What you get | Cost |
|---|---|---|
| Components only | You buy the parts and build it yourself | ₹9,200 – ₹13,500 |
| Hardware / IoT Final Year | Working model or guided build, Circuit diagram and bill of materials, Firmware / code with explanation | from ₹9,999 + components |
| Capstone Project (CPE) | Working project or model, Black book in MSBTE format, Step-by-step explanation | ₹9,999 + components |
| Diploma ITR | 100% working source code, Project report PDF, PPT | ₹1,999 + components |
No GST and no hidden charges. Use the cost calculator for a quote with your deadline and add-ons, or see all plans.
Download the project brief (PDF)
Summary, working, components and cost and viva questions on one branded PDF to show your guide or team. To get it developed, contact us on WhatsApp.
What you submit with this project
- Working model with circuit diagram and program code
- Project report or black book in your university's chapter order (block diagram, circuit, calculations, results)
- Presentation for the review and final viva
- Synopsis for topic approval, if your college asks for one
Mechanical viva questions on this project
What is the aim of the Portable Air Compressor with Auto Cutoff project?
A lightweight portable air compressor. A motor drives a twin-cylinder pump through a belt to fill an air tank, and a pressure switch cuts the motor off at the set pressure, shown on a gauge.
Explain the working of your project in short.
The mild steel frame and fabrication forms the base that carries every other part, so it is designed first from the load and size of the machine. The Air compressor supplies compressed air. Motion is transmitted through pulleys and V-belt, which set the speed, torque and direction at the working end. The Wheels / castor wheels allow the machine or vehicle to move.
How is the pump switched by the controller?
Through a relay or MOSFET, because the pump runs at 12 V and draws more current than the controller pin can provide.
Why is a resistor connected in series with an LED?
It limits the current to a safe value (about 10–20 mA). Without it, the LED would draw too much current and burn out. R = (supply voltage − LED voltage) ÷ current.
What is the working pressure in a student pneumatic project?
Usually 4–6 bar. Force = pressure × piston area, so a 25 mm bore at 6 bar gives about 290 N.
What is the velocity ratio of a belt drive?
N1 × D1 = N2 × D2, so the speed ratio is the inverse of the pulley diameter ratio (ignoring slip).
How is the wheel size selected?
From the required speed and torque: linear speed = π × D × rpm ÷ 60. A larger wheel gives more speed but needs more torque.
Which material did you select for the main parts and why?
Mild steel (MS) is used for the frame because it is strong, cheap, easy to cut and weld and available everywhere. Shafts are made of EN8 or bright mild steel for strength, and parts that do not carry load can be aluminium or acrylic to reduce weight.
What factor of safety did you take in your design?
A factor of safety of 2 to 3 is taken for static parts and 3 to 5 for parts under shock or fatigue loading. Allowable stress = yield strength ÷ factor of safety, and each part is checked against it.
How did you estimate the cost of the project?
The cost is the sum of raw material, bought-out parts, machining or fabrication and overheads. Our estimate for this model is about ₹9,200 to ₹13,500, depending on size, material and the workshop rates in your city.
Which manufacturing processes were used?
Cutting and grinding of sections, arc or MIG welding of the frame, drilling for mounting holes, turning of the shafts and fitting of bearings and the drive, followed by assembly, alignment and painting.
Is your system open-loop or closed-loop?
Mainly open-loop: the controller runs the actuators for a set time or number of steps. Adding a sensor for feedback would make it closed-loop and more accurate.
Related projects
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Want to build Portable Air Compressor with Auto Cutoff?
Send your college, deadline and team size. We confirm the scope, cost and what you will submit.