Electrical · Energy metering and billing · Final year project
Industry Power Consumption Penalty Minimization Using AFPC Unit
An automatic power factor correction (APFC) unit that helps industries avoid low power factor penalties. The controller measures the phase difference between voltage and current and switches capacitor banks to keep the power factor near unity.
What is the Industry Power Consumption Penalty Minimization Using AFPC Unit project?
An automatic power factor correction (APFC) unit that helps industries avoid low power factor penalties. The controller measures the phase difference between voltage and current and switches capacitor banks to keep the power factor near unity.
Key facts
- Branch
- Electrical Engineering (EE / EEE); also suits E&TC / ECE
- Type
- Final year project · Beginner to intermediate
- Suitable for
- Diploma capstone and B.E / B.Tech final year
- Build time
- 3 to 4 weeks
- Estimated component cost
- ₹2,000 – ₹3,000
- Guidance from
- ₹9,999 (Hardware / IoT Final Year)
How the Industry Power Consumption Penalty Minimization Using AFPC Unit works
- 12 V power adapter / step-down transformer supplies the circuit; a regulator gives the controller and sensors a steady 5 V.
- The Arduino Uno R3 reads the inputs, runs the decision logic written in C/C++ and drives the outputs.
Block diagram
Controller
Arduino Uno R3Components list and cost
Typical prices from Indian online stores and electronics markets (Lamington Road, Budhwar Peth, SP Road). Buy from one store where you can to save on shipping.
| Component | Qty | What it does | Approx. cost |
|---|---|---|---|
| Arduino Uno R3 | 1 | Reads the inputs, runs the decision logic written in C/C++ and drives the outputs. | ₹550 |
| 12 V power adapter / step-down transformer | 1 | Supplies stable low-voltage power from the mains. | ₹250 |
| Passive components, PCB and wiring kit | 1 | Resistors (assorted), capacitors (assorted), PCB / breadboard and cables, connectors and jumper wires. | ₹310 |
| Wiring, PCB, soldering and enclosure | 1 | Project overhead | ₹450 |
| Demo model base / mounting board | 1 | Project overhead | ₹500 |
| Testing spares and replacements | 1 | Project overhead | ₹300 |
| Estimated total | Varies with brand, quality and city | ₹2,000 – ₹3,000 |
Prices are estimates for budgeting. We confirm the bill of materials when your design is frozen, and components are charged at actual cost with bills.
How much does this project cost?
| Option | What you get | Cost |
|---|---|---|
| Components only | You buy the parts and build it yourself | ₹2,000 – ₹3,000 |
| Hardware / IoT Final Year | Working model or guided build, Circuit diagram and bill of materials, Firmware / code with explanation | from ₹9,999 + components |
| Capstone Project (CPE) | Working project or model, Black book in MSBTE format, Step-by-step explanation | ₹9,999 + components |
| Diploma ITR | 100% working source code, Project report PDF, PPT | ₹1,999 + components |
No GST and no hidden charges. Use the cost calculator for a quote with your deadline and add-ons, or see all plans.
Download the project brief (PDF)
Summary, working, components and cost and viva questions on one branded PDF to show your guide or team. To get it developed, contact us on WhatsApp.
What you submit with this project
- Working model with circuit diagram and program code
- Project report or black book in your university's chapter order (block diagram, circuit, calculations, results)
- Presentation for the review and final viva
- Synopsis for topic approval, if your college asks for one
Electrical viva questions on this project
What is the aim of the Industry Power Consumption Penalty Minimization Using AFPC Unit project?
An automatic power factor correction (APFC) unit that helps industries avoid low power factor penalties. The controller measures the phase difference between voltage and current and switches capacitor banks to keep the power factor near unity.
Explain the working of your project in short.
12 V power adapter / step-down transformer supplies the circuit; a regulator gives the controller and sensors a steady 5 V. The Arduino Uno R3 reads the inputs, runs the decision logic written in C/C++ and drives the outputs.
What microcontroller is on the Arduino Uno and what are its key specifications?
The Uno uses the ATmega328P: 8-bit, 16 MHz clock, 32 KB flash, 2 KB SRAM, 14 digital I/O pins (6 PWM) and 6 analog inputs with a 10-bit ADC.
How is 230 V AC converted to 5 V DC for the circuit?
A transformer steps down the voltage, a bridge rectifier converts AC to pulsating DC, a capacitor smooths it and a 7805 regulator gives a steady 5 V.
How did you calculate the power rating of your system?
Using P = V × I for each load, adding a margin of 20 to 25%.
What protection have you provided in the circuit?
A fuse against short circuit, relays or optocouplers to isolate the control side from the power side, flyback diodes across inductive loads such as relays and motors, and software limits that cut off on over-current or over-voltage.
What is the efficiency of your system and how did you measure it?
Efficiency = output power ÷ input power × 100. We measured input and output voltage and current with a multimeter at different loads and tabulated the results in the report.
Explain the block diagram of your project.
The input section senses the real-world quantity, the Arduino Uno R3 processes it according to the program, and the output section displays the result and drives the actuators. The power supply section feeds every block.
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